From Impression to Perfection:
The TrueFit Workflow
At TrueFit Mouthguards, quality comes first. Our TrueFit workflow is carefully designed to create a custom mouthguard that delivers a precise fit, exceptional comfort, and reliable protection.
Use Our At-Home Impression Kit (Recommended)
- Follow our easy step-by-step instructions to create an accurate mold of your teeth.
- Each kit includes everything needed to get started, including a reusable impression tray, impression material, and complimentary shipping.
3D Digital Modeling
Once your impression arrives, it is digitized into a detailed 3D model of your teeth. This advanced process allows us to create a mouthguard tailored to your unique bite, delivering a precise fit, exceptional comfort, and dependable protection.
3D Digital Modeling Precision
- Superior Accuracy – Captures fine details for a secure, custom fit.
- Personalized Design – Allows for adjustments based on your individual needs and preferences.
- Consistent Quality – Ensures every mouthguard is manufactured with precision and repeatability.
- Faster Production – Streamlines the workflow for quicker delivery without compromising quality.
Custom Design
Using advanced digital design software, our experienced technicians carefully craft your custom mouthguard from your 3D dental model. Every detail is refined to ensure an accurate fit, lasting comfort, and dependable protection tailored specifically to your smile.
Design Features
- Balanced Bite Alignment – Designed to promote proper contact between the upper and lower teeth for enhanced comfort and function.
- Precision Tooth Adaptation – Carefully contoured to match the unique shape of your teeth for a secure, comfortable fit.
- Personalized Options – Select from a variety of colors, thicknesses, and styles to create a mouthguard that fits your needs and preferences.
TrueFit Manufacturing Process
Once your digital design is finalized, your custom mouthguard is fabricated using advanced thermoforming technology. High-quality materials are carefully shaped over your dental model using controlled heat and pressure, creating a durable appliance with an accurate, comfortable fit and reliable protection.
Why We Use Advanced Thermoforming
- Exceptional Fit – Carefully molded to the exact contours of your teeth for superior comfort and retention.
- Long-Lasting Protection – Crafted from robust materials designed to withstand daily use and impact.
- Custom-Tailored Design – Manufactured to your specific requirements, ensuring the ideal balance of comfort, fit, and protection.
- Consistent Quality – Precision fabrication delivers reliable results and a high level of accuracy with every appliance.
Finishing & Quality Refinement
After fabrication, each mouthguard is individually hand-finished by our technicians. Excess material is carefully trimmed, edges are refined for maximum comfort, and the appliance is polished to a smooth, professional finish. This final step ensures your mouthguard feels comfortable, fits securely, and is ready for everyday use.
Our Finishing Process
- Precision-Crafted Fit – Each mouthguard is carefully refined to match the unique contours of your teeth for a secure, comfortable fit.
- Smooth Comfortable Feel – Rounded and polished edges help eliminate irritation, making the appliance easy to wear for extended periods.
- Built to Last – Expert finishing techniques enhance durability and help maintain long-term performance.
- Dependable Protection – Approved final adjustments and reviews optimize retention, comfort, and protection when you need it most.
Absolute Perfection
Before your mouthguard is shipped, it undergoes a comprehensive quality review. Our technicians carefully inspect every appliance to verify fit, craftsmanship, and overall accuracy, ensuring it meets our strict standards for comfort, durability, and performance.
What We Check
- Fit & Accuracy – Confirming the appliance is manufactured to the exact specifications of your dental model.
- Bite Alignment – Ensuring proper function and consistent contact where required.
- Finish & Appearance – Inspecting edges, contours, and surface quality for a polished, professional result.
- Overall Quality – Verifying that every mouthguard meets our standards before it leaves our facility.
Preparing Your Mouthguard
Before approval, our technicians perform a detailed final review and make any necessary refinements. Minor adjustments, edge smoothing, and additional polishing may be completed to ensure your mouthguard delivers the highest level of fit, comfort, and quality.
Final Cleaning
Before your mouthguard is packaged and shipped, it undergoes a thorough cleaning and preparation process. Each appliance is carefully cleaned, sanitized, and polished to remove any manufacturing residue, ensuring it arrives ready for use.
Quality Control
Our comprehensive quality assurance process ensures every mouthguard meets the highest standards of accuracy, comfort, durability, and craftsmanship before it leaves our facility. From impression review to final inspection, every step is carefully monitored to deliver a product you can trust.
Packaging and Shipping
Once your mouthguard passes our final quality inspection, it is carefully packaged to protect it during transit. We use durable packaging materials and trusted shipping partners to ensure your order arrives safely, securely, and ready to use.
Shipping Options
- Standard Shipping (Free) – Estimated delivery time.
- Expedited Shipping – Estimated delivery time (Additional cost).