ABOUT US
INDUSTRY 4.0 FOR THE APPAREL INDUSTRY
At PerformoLabs (Performance Labs), we are laser-focused on accelerating our customers’ business growth and maximizing profitability by enhancing competitiveness. We believe sustainable success comes from crafting and executing a practical, customized path toward Industry 4.0 — tailored to each business’s unique operations and goals.
PLANNER (PPC)
PROBLEM STATEMENT
Operational Challenges Due to Absence of Production Planning and Control System in Garment Manufacturing
- Unpredictable Production Timelines: No real-time visibility into order progress, causing delays and missed delivery schedules.
- Material Planning Gaps: Inaccurate tracking of fabric and trims leads to shortages, excess inventory, and last-minute procurement.
- Approval Delays: Manual approvals for samples, BOMs, and costing slow down the production cycle.
- Cost Escalation: Absence of live cost tracking results in uncontrolled expenses and poor margin management.
- Quality Inconsistencies: No centralized system to monitor defects, rework, or inspection status across batches.
- Multi-location Coordination Issues: Difficulty in managing production across multiple factories or vendors with different responsible teams.
- Limited Accountability: Lack of role-based dashboards and performance tracking reduces transparency and ownership.
SMART MANAGER
3 Levels of KPI: Organization, Department & Individual
Cost Per Minute Data
SMART FACTORY ARCHITECTURE
LEVERAGE DATA
Data is the new Oil: Data from ERP, MES, IE, HRMS are all ingested in the ‘Smart Manager’ & ‘Planner’. Smart Manager analyze & give the intelligent insights for real time decision making. Standard APIs available
SMART PLANNER (PPC)
Order Booking Analytics
Pre Production Analytics
Delay DashBoard
Production Analytics
Material Planning
Shipping Analysis
How it works
- Integrated with ERP, HRMS & MES
- Real time order tracking
- QR Code based product tracking through any smart phone
- Dual level validation for operation completion
- Critical Path, bottlenecks visibility
Vision assisted CNC cutting machine
- 75% Productivity improvement
- Further 100% improvement possible with dual head dual table (Under development)
- Installation & commisiioning by PerformoLabs
- Services & Spares by our partner with decades of experience in Indian garment industry
